OmniManage ERP
OmniManage ERP is a comprehensive enterprise resource planning solution designed specifically to empower mid-market and scaling manufacturing businesses. It unifies shop floor operations, material requirement planning, bill of materials tracking, and supply chain logistics into a single real-time operational ecosystem.
About this project
Key capabilities
Predictive Material Requirements Planning (MRP)
Automates raw material forecasting and purchase order triggering based on real-time sales demand and active work orders.
Business Value
Lowers inventory holding costs by up to 25% and improves on-time delivery ratios across complex assembly lines.
Shop Floor IoT & Live Telemetry Integration
Directly connects CNC machines, robotic arms, and assembly line sensors to monitor real-time Overall Equipment Effectiveness (OEE).
Business Value
Increases overall plant productivity by up to 18% through automated downtime tracking and predictive maintenance alerts.
Multi-Level Bill of Materials (BOM) & Revision Control
Manages complex product structures with full version history, engineering change orders (ECO), and cost rollup analysis.
Business Value
Drastically slashes engineering change implementation times and mitigates production errors originating from outdated design revisions.
Quality Assurance & Batch Traceability Engine
Tracks lot numbers, serial numbers, and quality control test logs from incoming raw materials to final shipped products.
Business Value
Protects brand reputation and dramatically reduces recall containment costs by isolating affected batches down to the specific raw material lot.
Core Screens & Workflow
Frontend User Panel - Work Center Touchscreen Station
A simplified, touch-friendly terminal designed for shop floor operators to execute work orders and log production updates.
Workflow
Operators log into their assigned work center, view prioritized work orders, tap to start/pause setup or production times, and record completed output or scrapped quantities.
Capabilities
Work order start/stop timers, digital routing instruction viewer, scrap reason reporting, barcode scanning for material consumption, and shift hand-off messaging.
Frontend User Panel - Warehouse Inventory & Stock Lookup
A mobile-responsive interface for warehouse personnel to scan, transfer, and pick inventory items across bin locations.
Workflow
Warehouse staff view pick lists prioritized by work order urgency, scan shelf QR codes to confirm locations, and execute bin-to-bin transfers or staging operations.
Capabilities
Live stock quantity query by SKU/lot, bin location mapping, pick list execution status, material issuance to work order, and stock audit logging.
Frontend User Panel - Quality Inspection Terminal
A specialized workbench view for quality assurance inspectors to conduct raw material checks and finished goods audits.
Workflow
QA inspectors receive automated alerts for incoming shipments or completed work order batches needing inspection, log measured values against tolerance ranges, and attach photos if non-conformances are found.
Capabilities
Digital measurement entry forms, automated pass/fail tolerance checks, Non-Conformance Report (NCR) generation, sample size calculation, and quarantine status tagging.
Admin Panel - Master Production Schedule (MPS) Planner
A high-level interactive Gantt chart and load-balancing boarPlant managers drag and drop work orders across work center timelines, view capacity bottlenecks highlighted in color-coded overlays, and run dynamic recalculations for estimated completion dates.d for plant managers to schedule and optimize factory floor capacity.
Workflow
Plant managers drag and drop work orders across work center timelines, view capacity bottlenecks highlighted in color-coded overlays, and run dynamic recalculations for estimated completion dates.
Capabilities
Drag-and-drop production scheduling, real-time machine capacity visualization, what-if scenario simulator, bottleneck detection, and automatic work order split/merge tools.
Admin Panel - Global Supply Chain & MRP Dashboard
An administrative command center for procurement directors to monitor global material requirements, lead times, and vendor performance metrics.
Workflow
Procurement managers view automated reorder point alerts, aggregate multi-facility material demands into bulk supplier purchase orders, and track active container shipments.
Capabilities
Automated purchase order generation, supplier lead time tracking, material stockout risk forecasting, vendor performance scorecarding, and cost variance analytics.
Admin Panel - Enterprise System Configuration & Role Management
A central governance console for system administrators to manage global user roles, plant parameters, integration connectors, and security protocols.
Workflow
Administrators create fine-grained permission matrix rules, configure ERP database connection strings, monitor API rate limits, and review platform-wide security audit logs.
Capabilities
Role-based access control (RBAC) editor, shift & calendar settings, API integration manager (REST/GraphQL), database backup scheduler, and system audit trail viewer.
Technologies used
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